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reprap-industrial-v1:service-guide [2015/10/30 11:14] Markus Bürgener [Remedying clogging] restructured |
reprap-industrial-v1:service-guide [2017/01/18 09:52] (current) Simon Kühling old revision restored (2016/03/23 10:54) |
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| ===== Hardware components and manual tasks ===== | ===== Hardware components and manual tasks ===== | ||
| + | ==== Maintenance intervals ==== | ||
| + | === Daily (end of shift) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Build chamber | - remove filament residues | brush, hand broom, vacuum cleaner | | ||
| + | |||
| + | |||
| + | === Monthly (150 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Timing belt | - check the tension; re-tension if required | [[#timing-belt-tension|Description]] | | ||
| + | | Shafts | - check for dryness; lubricate if required | [[#shaft-lubrication|Description]] | | ||
| + | | Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning; refasten if required | [[#cooling-water-pump|Description]] | | ||
| + | | Dust wiping sponge | - check for cleanliness; clean or replace if required | rinse with fresh water and dry thoroughly | | ||
| + | |||
| + | === Semiannually (1.250 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Air filter | - exchange filling | [[#air-filter|Description]] | | ||
| + | |||
| + | === Yearly (2.500 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#repositioning-and-refastening-the-z-axis-clamp-collar|Description]] | | ||
| + | <WRAP clear/> | ||
| ==== Cleaning recommendation ==== | ==== Cleaning recommendation ==== | ||
| Line 335: | Line 360: | ||
| * pipe cleaner | * pipe cleaner | ||
| === Additional information === | === Additional information === | ||
| - | |<50% 80% 20%>| | + | [[{|width: 25em}#dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\ |
| - | | Disassembly / re-installation of nozzle and barrel | [[{|width: 8em}#Dissembling / re-installing the hot end nozzle tips and/or barrels|Service guide]] | | + | [[{|width: 25em}reprap-industrial-v1:knowledge-base#materials|Suitable solvents]]\\ |
| - | | Suitable solvents | [[{|width: 8em}reprap-industrial-v1:knowledge-base#materials|Knowledge base]] | | + | [[{|width: 25em}Software version v1.1.0 - Operation and commissioning#Changing the filament|Changing the filament]] | |
| - | | Removing / reinserting filament | Software manual\\ [[{|width: 8em}Software version v1.0.5 - Operation and commissioning#Changing the filament|v1.0.5]]\\ [[{|width: 8em}Software version v1.1.0 - Operation and commissioning#Changing the filament|v1.1.0]] | | + | |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 429: | Line 453: | ||
| === Additional information === | === Additional information === | ||
| - | * Software manual [[Software version v1.0.5 - Operation and commissioning#Manual Control|v1.0.5]] | + | [[{|width: 10em}software-version-v1.1.0-operation-and-commissioning#expert-control-screen|Software manual]] |
| - | * Software manual [[Software version v1.1.0 - Operation and commissioning#Print|v1.1.0]] | + | |
| === Removing === | === Removing === | ||
| Line 498: | Line 521: | ||
| === Additional information === | === Additional information === | ||
| {{anchor:sg02}} | {{anchor:sg02}} | ||
| - | * [[#Cleaning recommendation|]] | + | [[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ |
| - | * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]], [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|expert control]] | + | [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]] [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]] |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 687: | Line 710: | ||
| * Allen wrench #1.5 | * Allen wrench #1.5 | ||
| - | === Accompanying information === | + | === Additional information === |
| - | * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p9|P9]], [[reprap-industrial-v1:troubleshooting#em1|EM1]] | + | [[{|width: 10em}reprap-industrial-v1:troubleshooting#p9|Troubleshooting P9]]\\ |
| + | [[{|width: 10em}reprap-industrial-v1:troubleshooting#em1|Troubleshooting EM1]] | ||
| === Heating block exchange procedure === | === Heating block exchange procedure === | ||