vp75:transport-and-installation
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vp75:transport-and-installation [2017/01/10 10:25] Simon Kühling [Delivery] |
vp75:transport-and-installation [2018/06/27 09:54] (current) Simon Kühling [Installation requirements] |
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| ===== Delivery ===== | ===== Delivery ===== | ||
| The VP75 Additive Manufacturing System arrives at your place fully assembled and can be commissioned directly after setting it up and connecting the power supplies.\\ | The VP75 Additive Manufacturing System arrives at your place fully assembled and can be commissioned directly after setting it up and connecting the power supplies.\\ | ||
| + | |||
| + | Freight box dimensions: | ||
| + | * approx. 226 x 94 x 94 cm (LxWxH) | ||
| + | * shipping weight approx. 400kg | ||
| + | |||
| Included in the delivery are: | Included in the delivery are: | ||
| * the VP75 Additive Manufacturing System | * the VP75 Additive Manufacturing System | ||
| Line 36: | Line 41: | ||
| NOTICE | NOTICE | ||
| - | //The AMS must not be set up in a surrounding with high formation of dust (e.g. near woodworks etc.). Ingress of particles into the filament supply system can lead to intense cleaning efforts due to clogging of the nozzle and thus immense non-productive time.// | + | //The machine must not be set up in a surrounding with high formation of dust (e.g. near woodworks etc.). Ingress of particles into the filament supply system can lead to intense cleaning efforts due to clogging of the nozzle and thus immense non-productive time.// |
| </WRAP> | </WRAP> | ||
| Line 44: | Line 49: | ||
| Place the VP75 on a flat, carrying and enduring surface with a load capacity of at least 500 kg.\\ | Place the VP75 on a flat, carrying and enduring surface with a load capacity of at least 500 kg.\\ | ||
| - | For installation, provide sufficient free space around the AMS to make sure you can later remove the transport box and move the machine with a lifting carriage. //Kuehling&Kuehling// recommend at least 3.0 x 3.0 m of free space around the machine. To raise the packed AMS a ceiling height of at least 2.5 m is required.\\ | + | For installation, provide sufficient free space around the machine to make sure you can later remove the transport box and move the machine with a lifting carriage. //Kühling&Kühling// recommend at least 3.0 x 3.0 m of free space around the machine. To raise the packed machine a ceiling height of at least 2.5 m is required.\\ |
| For operation, the required space around the VP75 must at least be 2.0 x 2.5 m and provide 1.0 m free space to the left side to open the door unhindered. To enable unhindered access to the electronic chamber for service and maintenance work a ceiling height of 3.5 m is recommended.\\ | For operation, the required space around the VP75 must at least be 2.0 x 2.5 m and provide 1.0 m free space to the left side to open the door unhindered. To enable unhindered access to the electronic chamber for service and maintenance work a ceiling height of 3.5 m is recommended.\\ | ||
| Line 52: | Line 57: | ||
| A 230 V power source must be within the range of the connection cable.\\ | A 230 V power source must be within the range of the connection cable.\\ | ||
| - | A compressed air supply (DN 7.2) must be within range. It must provide 6 bar of oil-free, dryed air. | + | A compressed air supply (DN 7.2) must be within range (note: no connecting hose included in delivery). It must provide 6 bar of oil-free, dryed air. Recommended air quality according to ISO 8573-1:2010 [1:4:2]. |
| - | Also, access to your LAN is required. Your network must provide DHCP IP address management. | + | Also, access to your LAN is required (note: no ethernet cable included in delivery). Your network must provide DHCP IP address management. |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:003_raising.png?400|}}] | + | [{{003_raising.png?400|}}] |
| - | [{{:dev:004_freespace.png?400|Necessary free space around the VP75.}}] | + | [{{004_freespace.png?400|Necessary free space around the VP75.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 73: | Line 78: | ||
| <WRAP group> | <WRAP group> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | The transport box is designed for transporting the AMS lying flat. Fork lift trucks and lifting carriages must provide forks of at least 2 m length for adequately lifting the transport box. It is also admissible to use two lifting carriages, one from either side.\\ | + | The transport box is designed for transporting the machine lying flat. Fork lift trucks and lifting carriages must provide forks of at least 2 m length for adequately lifting the transport box.\\ |
| - | Always position the lifting forks under the box from the lid or bottom side in the provided gaps. | + | Always position the lifting forks under the box from of of the short sides in the provided gaps. |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:002_transport_carriage_slots.png?400|}}] | + | [{{002_transport_carriage_slots.png?400|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 99: | Line 104: | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:008_liftingcarriage.png?300|}}] | + | [{{008_liftingcarriage.png?300|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 106: | Line 111: | ||
| <WRAP group> | <WRAP group> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | * Use a fork lift truck or lifting carriage to bring the packed AMS as near to its setup site as possible. | + | * Use a fork lift truck or lifting carriage to bring the packed machine as near to its setup site as possible. |
| * To unpack the VP75, first remove the wooden cover marked DOWN. The machine's feet become visible. | * To unpack the VP75, first remove the wooden cover marked DOWN. The machine's feet become visible. | ||
| **ATTENTION** Do not screw the feet out yet! | **ATTENTION** Do not screw the feet out yet! | ||
| + | * If there are no eye bolts installed on the top side of the transport box yet, you can find them zip-tied to the machine feet after removing the bottom cover plate. Screw each of them into its metal insert thread at the end of the transport box runners. | ||
| * If present, attach hoisting slings to the eyebolts on the top side of the transport box and secure them at the ceiling. Use the hoisting slings **only** to secure the machine against toppling. Keep the slings tight until the transprt box stands upright. | * If present, attach hoisting slings to the eyebolts on the top side of the transport box and secure them at the ceiling. Use the hoisting slings **only** to secure the machine against toppling. Keep the slings tight until the transprt box stands upright. | ||
| * Use the rounded edge to raise the transport box in a vertical position with three people. | * Use the rounded edge to raise the transport box in a vertical position with three people. | ||
| Line 115: | Line 121: | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:005_raising_2.png?300|}}] | + | [{{005_raising_2.png?300|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 122: | Line 128: | ||
| <WRAP half column> | <WRAP half column> | ||
| * Manually screw out the feet until all four touch the ground. | * Manually screw out the feet until all four touch the ground. | ||
| - | * In turn screw out the feet with the size 16 open-jaw wrench by one turn each until the machine is lifted at least 20 mm from the transport box. | + | * In turn screw out the feet with the size 16 open-jaw wrench by one turn each until the machine is lifted at least 5 mm from the transport box. |
| * Secure the feet by tightly fastening the counter nuts with the size 24 open-jaw wrench. | * Secure the feet by tightly fastening the counter nuts with the size 24 open-jaw wrench. | ||
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:006_feet.png?300|}}] | + | [{{006_feet.png?300|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 139: | Line 145: | ||
| * completeness of the delivery | * completeness of the delivery | ||
| - | If you notice any deviants, please inform the hauler and the [[office@kuehlingkuehling.de|manufacturer]] **immediately**.\\ **Do not** put the VP75 to use with defective parts.\\ Failure to inform //Kuehling&Kuehling// in time will render any rectification claims void. The respective terms and deadlines are stated in the sales contract. | + | If you notice any deviants, please inform the hauler and the [[office@kuehlingkuehling.de|manufacturer]] **immediately**.\\ **Do not** put the VP75 to use with defective parts.\\ Failure to inform //Kühling&Kühling// in time will render any rectification claims void. The respective terms and deadlines are stated in the sales contract. |
| <WRAP info> | <WRAP info> | ||
| INFO | INFO | ||
| - | Kuehling&Kuehling //strongly recommend to store the transport box for later use. Find detailed information about repacking the machine for shipping in the [[:service-guide#packing-and-transport-safeguarding|Service Guide]].// | + | Kühling&Kühling //strongly recommend to store the transport box for later use. Find detailed information about repacking the machine for shipping in the [[:service-guide#packing-and-transport-safeguarding|Service Guide]].// |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:007_removebox.png?300|}}] | + | [{{007_removebox.png?300|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 176: | Line 182: | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:20161124_194403.jpg?300|Connections on the rear side of the machine: 230 V power plug, RJ45 Ethernet socket and DN 7.2 pressure reducer.}}] | + | [{{20161124_194403.jpg?300|Connections on the rear side of the machine: 230 V power plug, RJ45 Ethernet socket and DN 7.2 pressure reducer.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 182: | Line 188: | ||
| <WRAP group> | <WRAP group> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | All moving components of the VP75 AMS are secured with blue tape against damage in transit.\\ | + | All moving components of the VP75 machine are secured with blue tape against damage in transit.\\ |
| - | Make sure all transport restraints named in the adjacent pictures have been removed before commissioning the AMS.\\ | + | Make sure all transport restraints named in the adjacent pictures have been removed before commissioning the machine.\\ |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:dev:fehlendegrafik.png?300|}}] | + | [{{fehlendegrafik.png?300|}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 195: | Line 201: | ||
| ===== Initial commissioning ===== | ===== Initial commissioning ===== | ||
| - | After set-up has been completed the further commissioning of the VP75 is done via the web-interface and the touchscreen as described in the [[:reprap-industrial-v1:Software version v1.1.0 - Operation and commissioning#Initial commissioning|Operating Manual]]. | + | After set-up has been completed the further commissioning of the VP75 is done via the web-interface and the touchscreen as described in [[Initial Commissioning]]. |
| ====== Decommissioning ====== | ====== Decommissioning ====== | ||
| - | Decommissioning may be necessary on two occasions: the temporary decommissioning if the AMS is to be out of operation for a limited time (e.g. moving) or the permanent decommissioning if the AMS has expired its lifetime and shall be disposed. | + | Decommissioning may be necessary on two occasions: the temporary decommissioning if the machine is to be out of operation for a limited time (e.g. moving) or the permanent decommissioning if the machine has expired its lifetime and shall be disposed. |
| ===== Temporary decommissioning ===== | ===== Temporary decommissioning ===== | ||
| Line 216: | Line 222: | ||
| ===== Storage ===== | ===== Storage ===== | ||
| - | If the VP75 must be stored away, choose a leveled storage site and make sure that the AMS does not stand on a ledge.\\ Before storing it, clean the VP75 and protect it from dust with a plastic tarpaulin or air cushion foil.\\ | + | If the VP75 must be stored away, choose a leveled storage site and make sure that the machine does not stand on a ledge.\\ Before storing it, clean the VP75 and protect it from dust with a plastic tarpaulin or air cushion foil.\\ |
| <WRAP note> | <WRAP note> | ||
| NOTICE | NOTICE | ||
| - | //Do not cover the AMS with a textile sheet since the fibers may enter the supply system and clog the nozzles after recommissioning. Use lint-free plastic sheets only.//\\ | + | //Do not cover the machine with a textile sheet since the fibers may enter the supply system and clog the nozzles after recommissioning. Use lint-free plastic sheets only.//\\ |
| </WRAP> | </WRAP> | ||
| The storage ambient conditions for the VP75 and its components are stated in the [[vp75:technical-data|data sheet]]. | The storage ambient conditions for the VP75 and its components are stated in the [[vp75:technical-data|data sheet]]. | ||
vp75/transport-and-installation.1484043917.txt.gz · Last modified: 2017/01/10 10:25 by Simon Kühling
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