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ht500:knowledge-base [2016/03/15 08:41]
Markus Bürgener created
ht500:knowledge-base [2016/12/05 23:23] (current)
Simon Kühling [Layers and quality] fix missing image links
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 One of the HT500 3D-printer'​s core features is its dual extrusion functionality. Producing visually appealing bicolored or bimaterial parts, making functional parts out of a two-material combination or highly accurate complex geometries with fully attached soluble support structures become possible with the two hot-ends extruder head. And not only is the 3D printer equipped with the necessary hardware but also provides well-engineered software tools to ensure precise alignment of the hot-ends via the common easy-to-use wizards.\\ One of the HT500 3D-printer'​s core features is its dual extrusion functionality. Producing visually appealing bicolored or bimaterial parts, making functional parts out of a two-material combination or highly accurate complex geometries with fully attached soluble support structures become possible with the two hot-ends extruder head. And not only is the 3D printer equipped with the necessary hardware but also provides well-engineered software tools to ensure precise alignment of the hot-ends via the common easy-to-use wizards.\\
 Only load the desired combination of materials and perform the required calibrations,​ then prepare and upload your G-code and you are ready for dual extrusion. All necessary settings that are required for successfully printing with both hot ends are described in the following.\\ Only load the desired combination of materials and perform the required calibrations,​ then prepare and upload your G-code and you are ready for dual extrusion. All necessary settings that are required for successfully printing with both hot ends are described in the following.\\
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   * [[#​post-treatment-of-soluble-hips-support|Post-treatment of soluble HIPS support]]   * [[#​post-treatment-of-soluble-hips-support|Post-treatment of soluble HIPS support]]
   * [[#​bicolored-printing|Bicolored printing]]   * [[#​bicolored-printing|Bicolored printing]]
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-<WRAP info> 
-INFO 
- 
-//The descriptions given in the following are only valid for hardware revisions later than rev1.3.0. Users of hardware revisions 1.3.0 and older need to equip their 3D printer with the //**wiper upgrade kit**// to participate in the latest developments. The upgrade kit can be ordered pre-assembled with all necessary parts via [[sales@kuelingkuehling.de]].\\ The dual printing profiles released for Slic3r v1.2.8 (and later) are exclusively configured for the use with the wiper.// 
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 === Wiper check === === Wiper check ===
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-As previously mentioned, the HT500 dual extruder function is exclusively designed for the use with a wiper. The //Wiper Upgrade Kit// is available for 3D printers purchased before July 2015. Hardware revisions later than Rev1.3.0 can be equipped on request with the wiper ex factory.\\ 
- 
-The following assumes that the wiper has already been installed according to the assembly instructions provided at delivery. If otherwise, find the [[ht500:​service-guide#​wiper-assembly-and-installation|instructions]] here. 
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-[{{:​reprap-industrial-v1:​wiper_upgrade.png?​400|The Wiper Upgrade Kit provides the necessary hardware for successfully printing dual extruder print jobs.}}] 
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 Check that the wiper lip and the nozzle tips are aligned correctly: Check that the wiper lip and the nozzle tips are aligned correctly:
-  * Open the [[ht500:software-version-v1.1.0-operation-and-commissioning#​expert-control-screen|[Expert Control]]] screen and move the print head to the maintenance position.+  * Open the [[ht500:​operation#​expert-control-screen|[Expert Control]]] screen and move the print head to the maintenance position.
   * Move the left nozzle 30 mm to the right and 20 mm to the front via the movement control buttons. It should rest directly behind the wiper lip.   * Move the left nozzle 30 mm to the right and 20 mm to the front via the movement control buttons. It should rest directly behind the wiper lip.
   * Make sure the lip's upper rim is aligned in the middle of the nozzle'​s conical tip (see adjacent picture). Adjust the wiper lip if required.   * Make sure the lip's upper rim is aligned in the middle of the nozzle'​s conical tip (see adjacent picture). Adjust the wiper lip if required.
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 To find a suitable extrusion temperature:​ To find a suitable extrusion temperature:​
   - Open the //Expert Control// menu.\\ On the right hand side of the screen you will find buttons to choose the extruder (left or right).   - Open the //Expert Control// menu.\\ On the right hand side of the screen you will find buttons to choose the extruder (left or right).
-  - Choose an extruder.\\ After selecting ([Left]/​[Right]) the menu is extended. The starting temperature is displayed according to the selected filament profile (see [[ht500:software-version-v1.1.0-operation-and-commissioning#​configuration|Configuration]]).+  - Choose an extruder.\\ After selecting ([Left]/​[Right]) the menu is extended. The starting temperature is displayed according to the selected filament profile (see [[ht500:​operation#​configuration|Configuration]]).
   - Enter the extrusion temperature recommended by the manufacturer via the touchscreen keyboard. The temperature can be increased or decreased in steps of\\ 10 °C (tap [**++**] / [**- -**] once) or 1 °C (tap [**+**] / [**-**] once).   - Enter the extrusion temperature recommended by the manufacturer via the touchscreen keyboard. The temperature can be increased or decreased in steps of\\ 10 °C (tap [**++**] / [**- -**] once) or 1 °C (tap [**+**] / [**-**] once).
   - Tap [set] when the desired value is set.\\ The 3D printer will heat to this temperature and then unlock the [extrude] and [retract] buttons.   - Tap [set] when the desired value is set.\\ The 3D printer will heat to this temperature and then unlock the [extrude] and [retract] buttons.
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-[{{:​reprap-industrial-v1:​gui_expertmenu_2_v110.png?​400|Try finding the suitable temperature by directly extruding via the //[[ht500:software-version-v1.1.0-operation-and-commissioning#​expert-control-screen|Expert Control]]// screen.}}]+[{{:​reprap-industrial-v1:​gui_expertmenu_2_v110.png?​400|Try finding the suitable temperature by directly extruding via the //​[[ht500:​operation#​expert-control-screen|Expert Control]]// screen.}}]
 <WRAP info> <WRAP info>
 INFO INFO
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 __Slic3r part info:__\\ (see [[http://​manual.slic3r.org/​advanced/​repairing-models|Slic3r manual]] also)\\ __Slic3r part info:__\\ (see [[http://​manual.slic3r.org/​advanced/​repairing-models|Slic3r manual]] also)\\
 After opening a file in Slic3r, the info box in the bottom-right corner of the plater shows information on the model status. For a single, suitable part the info must look like:\\ After opening a file in Slic3r, the info box in the bottom-right corner of the plater shows information on the model status. For a single, suitable part the info must look like:\\
-''​Factes: xxxxx (1 shells)''​\\+''​Facets: xxxxx (1 shells)''​\\
 ''​Manifold:​ Yes''​\\ ''​Manifold:​ Yes''​\\
  
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   - the material of the print bed and   - the material of the print bed and
   - the temperature of the print bed.   - the temperature of the print bed.
-The material of the print bed must match the chosen filament. The standardized PEI print beds delivered with the HT500 perfectly match the requirements for printing [[knowledge-base#​acrylonitrile-butadiene-styrene-abs|ABS]] and [[knowledge-base#​high-impact-polystyrene-hips|HIPS]],​ the most common printing materials for this 3D printer. Other materials such as [[knowledge-base#​polyethylene-terephthalate-pet-copolyester|PET Copolyester]] and [[knowledge-base#​thermoplastic-elastomer-tpe|TPE-u]] also stick to the PEI surface unproblematically.\\ If a special treatment of the print bed (e.g. PVA glue for printing [[knowledge-base#​polyvinyl-alcohol-pva|PVA]]) or another material (e.g. plywood for printing [[knowledge-base#​polyamid-pa-nylon|PA 12]]) are required, this is specially stated in the list of [[knowledge-base#​materials|Materials]].\\+The material of the print bed must match the chosen filament. The standardized PEI print beds delivered with the HT500 perfectly match the requirements for printing [[:knowledge-base#​acrylonitrile-butadiene-styrene-abs|ABS]] and [[:knowledge-base#​high-impact-polystyrene-hips|HIPS]],​ the most common printing materials for this 3D printer. Other materials such as [[:knowledge-base#​polyethylene-terephthalate-pet-copolyester|PET Copolyester]] and [[:knowledge-base#​thermoplastic-elastomer-tpe|TPE-u]] also stick to the PEI surface unproblematically.\\ If a special treatment of the print bed (e.g. PVA glue for printing [[:knowledge-base#​polyvinyl-alcohol-pva|PVA]]) or another material (e.g. plywood for printing [[:knowledge-base#​polyamid-pa-nylon|PA 12]]) are required, this is specially stated in the list of [[:knowledge-base#​materials|Materials]].\\
 \\ \\
 The most necessary print setting apart from the material is the correct print bed temperature to ensure that the filament sticks to its subsurface throughout the printing process. Some materials, like ABS or PC, need high temperatures to stick, whereas for others, such as Nylon or PVA, heat is counter-productive and a cold bed is needed.\\ The most necessary print setting apart from the material is the correct print bed temperature to ensure that the filament sticks to its subsurface throughout the printing process. Some materials, like ABS or PC, need high temperatures to stick, whereas for others, such as Nylon or PVA, heat is counter-productive and a cold bed is needed.\\
-The required print bed temperature for any material tested on the HT500 3D printer can also be found in the [[knowledge-base#​materials|Materials'​]] descriptions.+The required print bed temperature for any material tested on the HT500 3D printer can also be found in the [[:knowledge-base#​materials|Materials'​]] descriptions.
  
 Other Slic3r settings that help minimizing warping are described in the [[#​first-layer|Tips & Tricks]] rubric. Other Slic3r settings that help minimizing warping are described in the [[#​first-layer|Tips & Tricks]] rubric.
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-[{{slic3r_firstlayersettings.png?​400|Slic3r Print Settings - setting the first layer height}}]+[{{reprap-industrial-v1:​slic3r_firstlayersettings.png?​400|Slic3r Print Settings - setting the first layer height}}]
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-[{{slic3r_advancedsettings.png?​400|Slic3r Advanced Settings - reducing the first layer extrusion width}}]+[{{reprap-industrial-v1:​slic3r_advancedsettings.png?​400|Slic3r Advanced Settings - reducing the first layer extrusion width}}]
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 INFO INFO
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-[{{slic3r_firstlayerspeed.png?​400|Slic3r Print Settings - setting the first layer extrusion speed}}]+[{{reprap-industrial-v1:​slic3r_firstlayerspeed.png?​400|Slic3r Print Settings - setting the first layer extrusion speed}}]
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-  * [[knowledge-base#​setting-the-extrusion-temperature|Changing the extrusion temperature]] and the print bed temperature can also improve the first layer adherence. Changing the temperature a few degrees may allow for the filament to melt a little more inviscid and to lay more evenly onto the print bed.\\ Increasing the print bed temperature can have a similar effect as reducing the extrusion speed: a better temperature distribution and increased cooling time.\\ For printing ABS we find no difference in quality using varying temperatures so the settings are the same for the first and the following layers but this feature may help printing other plastics.\\+  * [[:knowledge-base#​setting-the-extrusion-temperature|Changing the extrusion temperature]] and the print bed temperature can also improve the first layer adherence. Changing the temperature a few degrees may allow for the filament to melt a little more inviscid and to lay more evenly onto the print bed.\\ Increasing the print bed temperature can have a similar effect as reducing the extrusion speed: a better temperature distribution and increased cooling time.\\ For printing ABS we find no difference in quality using varying temperatures so the settings are the same for the first and the following layers but this feature may help printing other plastics.\\
 </​WRAP>​ </​WRAP>​
  
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 INFO INFO
  
-//Optimize the extrusion and print bed temperature for the [[knowledge-base#​materials|Material]] currently installed.\\ Do not hesitate to try different settings here, since even colored additives may alter the optimal extrusion temperature.//​+//Optimize the extrusion and print bed temperature for the [[:knowledge-base#​materials|Material]] currently installed.\\ Do not hesitate to try different settings here, since even colored additives may alter the optimal extrusion temperature.//​
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-[{{slic3r_brim.png?​400|Slic3r Print Settings - adding a brim}}] +[{{reprap-industrial-v1:​slic3r_brim.png?​400|Slic3r Print Settings - adding a brim}}] 
-[{{slic3r_raft.png?​400|Slic3r Print Settings - adding raft layers}}]+[{{reprap-industrial-v1:​slic3r_raft.png?​400|Slic3r Print Settings - adding raft layers}}]
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 === Adhesion faults === === Adhesion faults ===
-The fault easiest to diagnose and remedy is the presence of abhesives on the print bed. Recently removed an object from the print bed? Maybe touched the surface? Fingerprints are very effective separating agents that will with certainty prevent sticking of the filament. Any oil, fat, grease or the like will have this effect, so make sure you always [[service-guide#​Cleaning recommendation|clean]] the print bed with a suitable solvent before starting a new print.\\+The fault easiest to diagnose and remedy is the presence of abhesives on the print bed. Recently removed an object from the print bed? Maybe touched the surface? Fingerprints are very effective separating agents that will with certainty prevent sticking of the filament. Any oil, fat, grease or the like will have this effect, so make sure you always [[:service-guide#​Cleaning recommendation|clean]] the print bed with a suitable solvent before starting a new print.\\
 In most cases, [[#​print-bed-leveling|false leveling]] of the print bed is the reason for unsatisfactorily adhesion of the first layer. If the distance between the print bed surface and the nozzle tip becomes to wide, the filament will not be pressed but laid on the surface and single strands will not merge. No cohesion between adjoined strands and no adherence to the underground will develop. It is easy to recognize and as easy to correct such faults as result from false leveling.\\ In most cases, [[#​print-bed-leveling|false leveling]] of the print bed is the reason for unsatisfactorily adhesion of the first layer. If the distance between the print bed surface and the nozzle tip becomes to wide, the filament will not be pressed but laid on the surface and single strands will not merge. No cohesion between adjoined strands and no adherence to the underground will develop. It is easy to recognize and as easy to correct such faults as result from false leveling.\\
 Too low a temperature of the print bed also effects poor first layer adhesion. In such cases it might be necessary to find the correct temperature by simply trying. If you cannot succeed with this, something might be wrong with the heating element. Too low a temperature of the print bed also effects poor first layer adhesion. In such cases it might be necessary to find the correct temperature by simply trying. If you cannot succeed with this, something might be wrong with the heating element.
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 To find the correct multiplier, open the //Setup// menu at the GUI and choose [Calibrate Extrusion].\\ \\ To find the correct multiplier, open the //Setup// menu at the GUI and choose [Calibrate Extrusion].\\ \\
-A detailed description for ABS filament can be found [[ht500:software-version-v1.1.0-operation-and-commissioning#​extruder-calibration|here]].\\+A detailed description for ABS filament can be found [[ht500:​operation#​extruder-calibration|here]].\\
 For other materials, the same procedure applies but you have to prepare a G-code for the test print. For other materials, the same procedure applies but you have to prepare a G-code for the test print.
 </​WRAP>​ </​WRAP>​
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 | Build chamber temperature ​ | 70°C   | | | Build chamber temperature ​ | 70°C   | |
 | Extruder temperature ​  | 255-265°C ​  | | | Extruder temperature ​  | 255-265°C ​  | |
-| Speed settings ​ | As preset in the Slic3r profiles:\\ - Perimeter: 25mm/s\\ - Small perimeters: 10mm/s\\ - External perimeters: 25mm/s\\ - Infill/​Solid infill/Top solid infill/​Support material: 30mm/s\\ - Bridges: 7mm/s\\ - Gap fill: 300mm/s\\ - Support material interface: 100%\\ - Travel: 200mm/s\\ - First layer speed: 15mm/​s ​ |  [[{|width: 8em}https://​github.com/​kuehlingkuehling/​RepRap-Industrial-Slic3r-profiles/​releases|GitHub ]]  | +| Speed settings ​ | As preset in the Slic3r profiles:\\ - Perimeter: 25mm/s\\ - Small perimeters: 10mm/s\\ - External perimeters: 25mm/s\\ - Infill/​Solid infill/Top solid infill/​Support material: 30mm/s\\ - Bridges: 7mm/s\\ - Gap fill: 300mm/s\\ - Support material interface: 100%\\ - Travel: 200mm/s\\ - First layer speed: 15mm/​s ​ |  [[{:|width: 8em}https://​github.com/​kuehlingkuehling/​RepRap-Industrial-Slic3r-profiles/​releases|GitHub ]]  | 
-| Idler lever preload ​  | 5.0-5.4mm ​ |  [[{|width: 8em}ht500/service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​  | 5.0-5.4mm ​ |  [[{:|width: 8em}ht500:service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
  
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 ^ Feature ​ ^ Setting ​ ^ see also  ^ ^ Feature ​ ^ Setting ​ ^ see also  ^
-| Solvent ​ | Acetone\\ best efficiency when stirred;\\ small amounts of ABS will be dissolved without mechanical interference,​ larger amounts will soften and can be scraped off or cut away;\\ dissolve ABS remnants for blending ABS glue|  \\ \\ [[{|width: 8em}ht500:​service-guide#cleaning-recommendation|Cleaning recommendation]]\\ ​ [[{|width: 8em}#PC]]  | +| Solvent ​ | Acetone\\ best efficiency when stirred;\\ small amounts of ABS will be dissolved without mechanical interference,​ larger amounts will soften and can be scraped off or cut away;\\ dissolve ABS remnants for blending ABS glue|  \\ \\ [[{:|width: 8em}ht500:​service-guide-cleaning-recommendation|Cleaning recommendation]]\\ ​ [[{:|width: 8em}:pc]]  | 
-| Suitable soluble support material | HIPS will extrude at the same chamber/bed temperature settings and can be dissolved in d-limonene without altering the ABS properties ​ |  [[{|width: 8em}#High Impact Polystyrene (HIPS)|HIPS]]\\ [[{|width: 8em}ht500:​knowledge-base#dual-extrusion|Dual extrusion]] ​ | +| Suitable soluble support material | HIPS will extrude at the same chamber/bed temperature settings and can be dissolved in d-limonene without altering the ABS properties ​ |  [[{:|width: 8em}:​high-impact-polystyrene-hips|HIPS]]\\ [[{:|width: 8em}ht500:​knowledge-base-dual-extrusion|Dual extrusion]] ​ | 
-| Warping ​ | strong, accurately leveled print bed is mandatory ​ |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | strong, accurately leveled print bed is mandatory ​ |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Stringing ​ | little to none | | | Stringing ​ | little to none | |
-| Scaling factor to compensate for thermal expansion | approx. 101%  |  [[{|width: 8em}#influence-of-thermal-expansion|Thermal expansion]] ​ | +| Scaling factor to compensate for thermal expansion | approx. 101%  |  [[{:|width: 8em}:influence-of-thermal-expansion|Thermal expansion]] ​ | 
 | Support requirements ​ | Needs support structures for overhangs of more than 45°.  | | | Support requirements ​ | Needs support structures for overhangs of more than 45°.  | |
 | Layer binding ​ | strong ​ | | | Layer binding ​ | strong ​ | |
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 | Print bed design ​ | Standard PEI print bed  | | Print bed design ​ | Standard PEI print bed  |
 | Print bed temperature ​ | 60-100°C ¹  |  | Print bed temperature ​ | 60-100°C ¹  | 
-| Build chamber temperature ​ | 20-70°C ​ |  [[{|width: 8em}#adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |+| Build chamber temperature ​ | 20-70°C ​ |  [[{:|width: 8em}:adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |
 | Extruder temperature ​  | 220-230°C ​ | | Extruder temperature ​  | 220-230°C ​ |
-| Speed settings ​ | use standard settings for ABS  |  [[{|width: 8em}#acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ | +| Speed settings ​ | use standard settings for ABS  |  [[{:|width: 8em}:acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ | 
-| Idler lever preload ​  | 5.0mm  |  [[{|width: 8em}ht500/service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​  | 5.0mm  |  [[{:|width: 8em}ht500:service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
 ¹<wrap lo>) When printing HIPS solely, the temperatures of print bed and build chamber can be lowered but HIPS withstands the higher temperatures needed for printing ABS which makes it an ideal soluble support material.</​wrap>​ ¹<wrap lo>) When printing HIPS solely, the temperatures of print bed and build chamber can be lowered but HIPS withstands the higher temperatures needed for printing ABS which makes it an ideal soluble support material.</​wrap>​
  
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 ^ Feature ​ ^ Setting ​ ^ see also  ^ ^ Feature ​ ^ Setting ​ ^ see also  ^
-| Solvent ​ | d-limonene\\ best efficiency when stirred <WRAP caution>​**USE RESPONSIBLY!**\\ //Limonene can cause skin irritations and is very toxic to aquatic organisms. Fumes are highly flammable.\\ Wear skin protection when handling the solvent. Do not empty into drains. Do not use near open flames or heat sources.\\ Observe the manufacturer'​s safety data sheet and make accessible to anyone handling Limonene!//</​WRAP> ​ |  [[{|width: 8em}#post-treatment-of-soluble-hips-support|HIPS post-treatment]] ​ | +| Solvent ​ | d-limonene\\ best efficiency when stirred <WRAP caution>​**USE RESPONSIBLY!**\\ //Limonene can cause skin irritations and is very toxic to aquatic organisms. Fumes are highly flammable.\\ Wear skin protection when handling the solvent. Do not empty into drains. Do not use near open flames or heat sources.\\ Observe the manufacturer'​s safety data sheet and make accessible to anyone handling Limonene!//</​WRAP> ​ |  [[{:|width: 8em}:post-treatment-of-soluble-hips-support|HIPS post-treatment]] ​ | 
-| Warping ​ | medium, good subsurface contact required ​ |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | medium, good subsurface contact required ​ |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Stringing ​ | little to none | | | Stringing ​ | little to none | |
 | Support requirements ​ | needs support structures for overhangs of more than 45°  | | | Support requirements ​ | needs support structures for overhangs of more than 45°  | |
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 ^ Feature ​ ^ Setting ​ ^ see also  ^ ^ Feature ​ ^ Setting ​ ^ see also  ^
 | Print bed  | Standard PEI print bed  | | | Print bed  | Standard PEI print bed  | |
-| Print bed temperature ​ | 130°C for the first layer (only!), then reduce to 100°C for the following layers. |  [[{|width: 8em}http://manual.slic3r.org/simple-mode/simple-mode#filament-settings|Slic3r manual]] ​ |+| Print bed temperature ​ | 130°C for the first layer (only!), then reduce to 100°C for the following layers. |  [[{:|width: 8em}http:​manual.slic3r.org:simple-mode:simple-mode-filament-settings|Slic3r manual]] ​ |
 | Build chamber temperature ​ | 70°C  | | | Build chamber temperature ​ | 70°C  | |
-| Extruder temperature ​ | 285°C for the first layer (only!) then reduce to 270°C for the following layers. |  [[{|width: 8em}http://manual.slic3r.org/simple-mode/simple-mode#filament-settings|Slic3r manual]] ​ | +| Extruder temperature ​ | 285°C for the first layer (only!) then reduce to 270°C for the following layers. |  [[{:|width: 8em}http:​manual.slic3r.org:simple-mode:simple-mode-filament-settings|Slic3r manual]] ​ | 
-| Speed settings ​ | Set first layer speed to 2mm/s; following layers can be extruded at standard ABS settings. |  [[{|width: 8em}http://manual.slic3r.org/simple-mode/simple-mode#filament-settings|Slic3r manual]]\\ [[{|width: 8em}#acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ |+| Speed settings ​ | Set first layer speed to 2mm/s; following layers can be extruded at standard ABS settings. |  [[{:|width: 8em}http:​manual.slic3r.org:simple-mode:simple-mode-filament-settings|Slic3r manual]]\\ [[{:|width: 8em}:acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ |
 | Infill ​ | 25% rectiliniear ​ |  | Infill ​ | 25% rectiliniear ​ | 
 | Solid layers Top/​Bottom ​ | 3  | | Solid layers Top/​Bottom ​ | 3  |
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 | Brim  | 2-5mm  | | Brim  | 2-5mm  |
 | Support material contact Z-distance ​ | 0.15mm ​ | | Support material contact Z-distance ​ | 0.15mm ​ |
-| Idler lever preload ​ | 3.2mm or less  |  [[{|width: 8em}ht500/service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 3.2mm or less  |  [[{:|width: 8em}ht500:service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
 **Additional things to know** **Additional things to know**
 |<100% 25% 55% 20%>| |<100% 25% 55% 20%>|
 ^ Feature ​ ^ Setting ​ ^ see also  ^ ^ Feature ​ ^ Setting ​ ^ see also  ^
 | Solvent ​ | Formic acid 85%\\ <WRAP warning>​**DANGER OF CAUSTIC BURNS!**\\ // Formic acid can cause severe burns at skin and eye contact. Fumes cause irritations of the respiratory tract.\\ Wear adequate protective gloves and face/eye protection when handling formic acid.\\ Always observe the manufacturer'​s safety data sheet and make it accessible to all persons handling formic acid!//</​WRAP> ​ | | | Solvent ​ | Formic acid 85%\\ <WRAP warning>​**DANGER OF CAUSTIC BURNS!**\\ // Formic acid can cause severe burns at skin and eye contact. Fumes cause irritations of the respiratory tract.\\ Wear adequate protective gloves and face/eye protection when handling formic acid.\\ Always observe the manufacturer'​s safety data sheet and make it accessible to all persons handling formic acid!//</​WRAP> ​ | |
-| Warping ​ | strong ​ |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | strong ​ |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Drying ​ | recommended;​ dry at 60°C for 2-4 hrs.  | | | Drying ​ | recommended;​ dry at 60°C for 2-4 hrs.  | |
 | Storage ​ | in closed lid container after drying, preferably with desiccant ​ | | | Storage ​ | in closed lid container after drying, preferably with desiccant ​ | |
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 | Idler lever preload ​ | 3.2mm or less  | | Idler lever preload ​ | 3.2mm or less  |
 | Solvent ​ | Formic acid 85%\\ <WRAP warning>​**DANGER OF CAUSTIC BURNS!**\\ // Formic acid can cause severe burns at skin and eye contact. Fumes cause irritations of the respiratory tract.\\ Wear adequate protective gloves and face/eye protection when handling formic acid.\\ Always observe the manufacturer'​s safety data sheet and make it accessible to all persons handling formic acid!//</​WRAP> ​ | | Solvent ​ | Formic acid 85%\\ <WRAP warning>​**DANGER OF CAUSTIC BURNS!**\\ // Formic acid can cause severe burns at skin and eye contact. Fumes cause irritations of the respiratory tract.\\ Wear adequate protective gloves and face/eye protection when handling formic acid.\\ Always observe the manufacturer'​s safety data sheet and make it accessible to all persons handling formic acid!//</​WRAP> ​ |
-| Warping ​ | strong ​ |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | strong ​ |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Drying ​ | urgent; dry at 60-80°C for 2-8 hrs.  | | Drying ​ | urgent; dry at 60-80°C for 2-8 hrs.  |
 | Storage ​ | in closed lid container after drying, preferably with desiccant ​ | | Storage ​ | in closed lid container after drying, preferably with desiccant ​ |
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 | Build chamber temperature ​ | 75°C   | | | Build chamber temperature ​ | 75°C   | |
 | Extruder temperature ​ | First layer 285°C\\ Layers: 275°C ​ | | | Extruder temperature ​ | First layer 285°C\\ Layers: 275°C ​ | |
-| Speed settings ​ | Reduce first layer speed to 5mm/s\\ all other settings as standard presets for ABS  |  [[{|width: 8em}#​Acrylonitrile Butadiene Styrene (ABS)|ABS settings]] ​ |  +| Speed settings ​ | Reduce first layer speed to 5mm/s\\ all other settings as standard presets for ABS  |  [[{:|width: 8em}:​acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ |  
-| Idler lever preload ​ | 3.5mm   ​| ​ [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 3.5mm   ​| ​ [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
  
 <WRAP clear/> <WRAP clear/>
-<wrap lo> *) Dissolve ABS remnants in Acetone until you get a thin, opaque liquid. Apply thinly by dappling the print bed with a soaked cloth.</​wrap>​ +
-<WRAP clear/>+
 **Additional things to know** **Additional things to know**
 |<100% 25% 55% 20%>| |<100% 25% 55% 20%>|
 ^ Feature ​ ^ Setting ​ ^ see also  ^ ^ Feature ​ ^ Setting ​ ^ see also  ^
 | Solvent ​ | Acetone\\ best results when stirred ​ | | | Solvent ​ | Acetone\\ best results when stirred ​ | |
-| Warping ​ | strong, needs sound contact to the accurately leveled print bed  |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | strong, needs sound contact to the accurately leveled print bed  |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Stringing ​ | medium ​ | | | Stringing ​ | medium ​ | |
 | Support requirements ​ | Needs support structures for overhangs at 45°. Due to the strong layers, support is hard to remove without breaking delicate structures. ​ | | | Support requirements ​ | Needs support structures for overhangs at 45°. Due to the strong layers, support is hard to remove without breaking delicate structures. ​ | |
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 | Print bed design ​   | Standard PEI print bed  | | | Print bed design ​   | Standard PEI print bed  | |
 | Print bed temperature ​ | 60-80°C ​   |    | | Print bed temperature ​ | 60-80°C ​   |    |
-| Build chamber temperature ​ | 20-50°C ​ |  [[{|width: 8em}#adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |+| Build chamber temperature ​ | 20-50°C ​ |  [[{:|width: 8em}:adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |
 | Extruder temperature ​ | 260-270°C ¹ | | | Extruder temperature ​ | 260-270°C ¹ | |
-| Speed settings | use standard presets for ABS  |  [[{|width: 8em}#​Acrylonitrile Butadiene Styrene (ABS)|ABS settings]] ​ | +| Speed settings | use standard presets for ABS  |  [[{:|width: 8em}:​acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ | 
-| Idler lever preload ​ | 4.5mm  |  [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 4.5mm  |  [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
 ¹ <wrap lo>The higher the temperature,​ the more translucent clear material is extruded.</​wrap>​\\ ¹ <wrap lo>The higher the temperature,​ the more translucent clear material is extruded.</​wrap>​\\
 \\ \\
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 | Solvent | Trichloroacetic acid  <WRAP warning>​DANGER TO HEALTH!\\ //​Trichloroacetic acid is highly caustic at skin contact and can cause respiratory tract irritation when inhaled. It is also very toxic to aquatic organisms.\\ Always wear skin and eye protection when handling the agent. Observe the manufacturer'​s safety data sheet and make accessible to anyone handling the solvent.\\ Do not empty into drains.// </​WRAP> ​ | | | Solvent | Trichloroacetic acid  <WRAP warning>​DANGER TO HEALTH!\\ //​Trichloroacetic acid is highly caustic at skin contact and can cause respiratory tract irritation when inhaled. It is also very toxic to aquatic organisms.\\ Always wear skin and eye protection when handling the agent. Observe the manufacturer'​s safety data sheet and make accessible to anyone handling the solvent.\\ Do not empty into drains.// </​WRAP> ​ | |
 | :::  | Saturated steam <WRAP warning>​DANGER OF BURNING!\\ //Saturated steam has a temperature of at least +120 °C.\\ Skin contact can cause severe burning injuries. Make sure that saturated steam cannot escape during the heating process.//</​WRAP> ​ | | | :::  | Saturated steam <WRAP warning>​DANGER OF BURNING!\\ //Saturated steam has a temperature of at least +120 °C.\\ Skin contact can cause severe burning injuries. Make sure that saturated steam cannot escape during the heating process.//</​WRAP> ​ | |
-| Warping ​ | strong, needs sound contact to the accurately leveled print bed  |  [[{|width: 8em}#warping-prevention|Warping prevention]] ​ |+| Warping ​ | strong, needs sound contact to the accurately leveled print bed  |  [[{:|width: 8em}:warping-prevention|Warping prevention]] ​ |
 | Stringing ​ | strong, cobweb-like;​ increasing with the extrusion temperature | | | Stringing ​ | strong, cobweb-like;​ increasing with the extrusion temperature | |
 | Support requirements ​ | Can be extruded without support for overhangs up to 60°. Due to the strong layers, support is hard to remove without breaking delicate structures. ​ | | | Support requirements ​ | Can be extruded without support for overhangs up to 60°. Due to the strong layers, support is hard to remove without breaking delicate structures. ​ | |
Line 1086: Line 1062:
 | Print bed design ​   | Standard PEI print bed  | | | Print bed design ​   | Standard PEI print bed  | |
 | Print bed temperature ​ | max. 60°C    | | | Print bed temperature ​ | max. 60°C    | |
-| Build chamber temperature ​ | 30-40°C ​    ​| ​ [[{|width: 8em}#adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |+| Build chamber temperature ​ | 30-40°C ​    ​| ​ [[{:|width: 8em}:adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |
 | Extruder temperature ​ | 205-215°C ​ | | | Extruder temperature ​ | 205-215°C ​ | |
-| Speed settings ​ | use standard presets for ABS  |  [[{|width: 8em}#acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ | +| Speed settings ​ | use standard presets for ABS  |  [[{:|width: 8em}:acrylonitrile-butadiene-styrene-abs|ABS settings]] ​ | 
-| Idler lever preload ​ | 3.5mm   ​| ​ [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 3.5mm   ​| ​ [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
  
 **Additional things to know** **Additional things to know**
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 | Print bed temperature ​ | TPE-o: 105 °C  |  | Print bed temperature ​ | TPE-o: 105 °C  | 
 |::: | TPE-u: 70 °C   | | |::: | TPE-u: 70 °C   | |
-| Build chamber temperature ​ | max. 40°C     ​| ​ [[{|width: 8em}#adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |+| Build chamber temperature ​ | max. 40°C     ​| ​ [[{:|width: 8em}:adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |
 | Extruder temperature ​ | TPE-o: 230-240°C ​ | | | Extruder temperature ​ | TPE-o: 230-240°C ​ | |
 |::: | TPE-u: 225-240°C ​ | | |::: | TPE-u: 225-240°C ​ | |
-| Speed settings ​ | - massively reduce print speed:\\ max. 7 m/s for every print operation (all perimeters, infill, support etc.)\\ or\\ volumetric speed 1 mm³/s (available since Slic3r v1.2.8)\\ - reduced priming speed  |  [[{|width: 8em}#g-code-manipulation|Reducing the priming speed ]]  | +| Speed settings ​ | - massively reduce print speed:\\ max. 7 m/s for every print operation (all perimeters, infill, support etc.)\\ or\\ volumetric speed 1 mm³/s (available since Slic3r v1.2.8)\\ - reduced priming speed  |  [[{:|width: 8em}:g-code-manipulation|Reducing the priming speed ]]  | 
-| Idler lever preload ​ | 4.3mm   ​| ​ [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 4.3mm   ​| ​ [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
 | Nozzle tip | 0.5 or above  | |  | Nozzle tip | 0.5 or above  | | 
  
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 | Print bed design ​   | standard PEI print bed, glass, [[http://​www.buildtak.eu/​shop/​|BuildTak]] | | | Print bed design ​   | standard PEI print bed, glass, [[http://​www.buildtak.eu/​shop/​|BuildTak]] | |
 | Print bed temperature ​ | OFF-50°C ​ |  | | Print bed temperature ​ | OFF-50°C ​ |  |
-| Build chamber temperature ​ | OFF°C ​ |  [[{|width: 8em}#adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |+| Build chamber temperature ​ | OFF°C ​ |  [[{:|width: 8em}:adjusting-the-build-chamber-temperature|Build chamber temperature]] ​ |
 | Extruder temperature ​ | 180-220°C *  | | | Extruder temperature ​ | 180-220°C *  | |
 | Speed settings ​ | reduce standard settings for ABS by 20% *\\ Perimeters: 20mm/s\\ Infill: 24mm/​s ​ | | | Speed settings ​ | reduce standard settings for ABS by 20% *\\ Perimeters: 20mm/s\\ Infill: 24mm/​s ​ | |
-| Idler lever preload ​ | 4.0mm   ​| ​ [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​ | 4.0mm   ​| ​ [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
 | Nozzle tip | all  | | | Nozzle tip | all  | |
 *<wrap lo> depending on color, filler; test to find best suitable settings for your application.\\ For example: [[http://​colorfabb.com|colorFabb'​s]] famous //​woodfill//​ is best extruded at 225 °C with 12 mm/s for perimeters and 24 mm/s for the infill.</​wrap>​ *<wrap lo> depending on color, filler; test to find best suitable settings for your application.\\ For example: [[http://​colorfabb.com|colorFabb'​s]] famous //​woodfill//​ is best extruded at 225 °C with 12 mm/s for perimeters and 24 mm/s for the infill.</​wrap>​
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 | Extruder temperature ​  | 370-395°C ​  | | Extruder temperature ​  | 370-395°C ​  |
 | Speed settings ​ | Reduced speeds; approx. 70% of the standard settings for ABS. | | | Speed settings ​ | Reduced speeds; approx. 70% of the standard settings for ABS. | |
-| Idler lever preload ​  | 1mm  |  [[{|width: 8em}ht500:​service-guide#extruder-idler-lever|Setting the idler lever preload]] ​ |+| Idler lever preload ​  | 1mm  |  [[{:|width: 8em}ht500:​service-guide-extruder-idler-lever|Setting the idler lever preload]] ​ |
  
 <WRAP clear/> <WRAP clear/>
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   exit   exit
  
-[[software-version-v1.1.0-operation-and-commissioning#​switching-off-the-3d-printer|Shut down]] and [[software-version-v1.1.0-operation-and-commissioning#​waking-from-standby|reboot]] the HT500 to establish the alterations.+[[:operation#​switching-off-the-3d-printer|Shut down]] and [[:operation#​waking-from-standby|reboot]] the HT500 to establish the alterations.
 <WRAP clear/> <WRAP clear/>
 ==== Use a custom NTP server for time signals ==== ==== Use a custom NTP server for time signals ====
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   exit   exit
  
-[[software-version-v1.1.0-operation-and-commissioning#​switching-off-the-3d-printer|Shut down]] and [[software-version-v1.1.0-operation-and-commissioning#​waking-from-standby|reboot]] the HT500 to establish the alterations.+[[:operation#​switching-off-the-3d-printer|Shut down]] and [[:operation#​waking-from-standby|reboot]] the HT500 to establish the alterations.
 <WRAP clear/> <WRAP clear/>
  
Line 1319: Line 1295:
   * Before waisting time on unsuccessful leveling, please rethink if the currently installed nozzle tip is adequate for the print job. Wider nozzles are more tolerant when it comes to compensating leveling mistakes and may be more suited to the task, especially when printing larger parts.   * Before waisting time on unsuccessful leveling, please rethink if the currently installed nozzle tip is adequate for the print job. Wider nozzles are more tolerant when it comes to compensating leveling mistakes and may be more suited to the task, especially when printing larger parts.
 </​WRAP>​ </​WRAP>​
 + 
 <WRAP half column> <WRAP half column>
 {{:​ht500:​leveling_ok.mp4?​400|Leveling test is OK}} {{:​ht500:​leveling_ok.mp4?​400|Leveling test is OK}}
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 Another way of making leveling a little bit less important is "​floating"​ your print on a raft. Slic3r (and most other slicing software) provides the "​raft"​ function, a special kind of support material, which means that before starting with the actual object a (customizable) number of loosely printed layers is printed to compensate slight leveling mistakes. If you choose the raft settings correctly, beginning with a layer as wide and thick as allowable (depending on the nozzle tip's diameter) leveling will become a much less annoying process.\\ The raft's first layer is treated as the print'​s first layer and uses the respective settings. The following layers of the raft are calculated according to the support material settings. Choose the maximal first layer height (//Slic3r -> Print Settings -> Layers and perimeters/​First layer height//) and a first layer extrusion width of 250 % (//Slic3r -> Print Settings -> Advanced/​Extrusion width -First layer//) for a compensating,​ condoning and stable raft. Another way of making leveling a little bit less important is "​floating"​ your print on a raft. Slic3r (and most other slicing software) provides the "​raft"​ function, a special kind of support material, which means that before starting with the actual object a (customizable) number of loosely printed layers is printed to compensate slight leveling mistakes. If you choose the raft settings correctly, beginning with a layer as wide and thick as allowable (depending on the nozzle tip's diameter) leveling will become a much less annoying process.\\ The raft's first layer is treated as the print'​s first layer and uses the respective settings. The following layers of the raft are calculated according to the support material settings. Choose the maximal first layer height (//Slic3r -> Print Settings -> Layers and perimeters/​First layer height//) and a first layer extrusion width of 250 % (//Slic3r -> Print Settings -> Advanced/​Extrusion width -First layer//) for a compensating,​ condoning and stable raft.
 \\ \\
-The raft can either be built of the model'​s material and cut away later or, if available for the specific plastic, of support material and broken off or dissolved. Check with the [[knowledge-base#​materials|Materials'​]] section to see if a secondary support material is available. For break-away or soluble rafts the dual extrusion function of the HT500 is required. Remember to check that all necessary calibrations and settings have been made as described [[#​basic-dual-extruder-settings|above]].+The raft can either be built of the model'​s material and cut away later or, if available for the specific plastic, of support material and broken off or dissolved. Check with the [[:knowledge-base#​materials|Materials'​]] section to see if a secondary support material is available. For break-away or soluble rafts the dual extrusion function of the HT500 is required. Remember to check that all necessary calibrations and settings have been made as described [[#​basic-dual-extruder-settings|above]].
 </​WRAP>​ </​WRAP>​
  
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 |''​M220 S<print speed multiplier in percent>'' ​ | Increase/​decrease print speed of all drive speeds ​ |  M220 S95\\ -> decrease print speed to 95 % of g-code value  | |''​M220 S<print speed multiplier in percent>'' ​ | Increase/​decrease print speed of all drive speeds ​ |  M220 S95\\ -> decrease print speed to 95 % of g-code value  |
  
 +==== Increasing the minimum detail resolution of the Slic3r ====
 + <​WRAP group>
 +<WRAP half column>
 +  - Open your Slic3r in "​Expert"​ mode.
 +  - Open the "Print Settings"​ tab.
 +  - Choose "​Advanced"​.
 +  - Type the required resolution into the input field "​Resolution"​ in the "​Other"​ frame. We recommended setting the resolution to a value of ''​0.05''​.
 +<WRAP clear></​WRAP>​
 +</​WRAP>​
 +
 +<WRAP half column>
 +[{{:​reprap-industrial-v1:​slic3r_minimumres.png?​400|}}]
 +<WRAP info>
 +INFO
 +
 +//​Increasing the value can help solving the problem of blob formation. As a standard the value is set to "​0"​ since it may cause problems with support structures.//​
 +</​WRAP>​
 +</​WRAP>​
 +</​WRAP>​
ht500/knowledge-base.1458031267.txt.gz · Last modified: 2016/03/15 08:41 (external edit)