ht500:service-guide
Differences
This shows you the differences between two versions of the page.
| Both sides previous revision Previous revision Next revision | Previous revision | ||
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ht500:service-guide [2016/05/20 10:13] Markus Bürgener [Refilling the cooling circuit] better pictures |
ht500:service-guide [2017/01/18 09:51] (current) Simon Kühling old revision restored (2016/05/20 12:55) |
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| === Required tools === | === Required tools === | ||
| - | * Allen wrench #1.5 | + | * open-jaw wrench size 8 |
| - | * 2x open-jaw wrench size 8 | + | * open-jaw wrench size 4 |
| === Additional information === | === Additional information === | ||
| {{anchor:sg02}} | {{anchor:sg02}} | ||
| [[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ | [[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ | ||
| - | [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]] [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]] | + | [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]]\\ [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]] |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 534: | Line 534: | ||
| <WRAP group> | <WRAP group> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | * Loosen the two set screws at the hot end mount with a #1.5 Allen wrench. | + | * Loosen the barrel set screw at the hot end mount. |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:mtc_loosensetscrewheater_2.png?400|Loosening the hot-end mount set screws is mandatory to avoid breaking the glued connection of barrel and melter.}}] | + | [{{:ht500:coming_soon.png?400|Loosening the hot-end mount set screw is mandatory to avoid damaging the barrel.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 548: | Line 548: | ||
| NOTICE | NOTICE | ||
| - | Do not loosen the nozzle tip without loosening the barrel set screws and countering the melter. Distorting the barrel may damage the glued connection.\\ | + | Do not loosen the nozzle tip without loosening the barrel set screw and countering the barrel. Distorting the barrel may damage it. The barrel must then be replaced.\\ |
| If solidified material hinders loosening the nozzle tip effortlessly, heat up the extruder to the specific extrusion temperature and loosen the tip 2 or 3 turns. **Do not** unscrew the heated tip totally. Dropping the hot nozzle tip will damage the acrylic bottom. | If solidified material hinders loosening the nozzle tip effortlessly, heat up the extruder to the specific extrusion temperature and loosen the tip 2 or 3 turns. **Do not** unscrew the heated tip totally. Dropping the hot nozzle tip will damage the acrylic bottom. | ||
| Afterwards, turn the extruder off and wait until it has cooled down before completely removing the nozzle. | Afterwards, turn the extruder off and wait until it has cooled down before completely removing the nozzle. | ||
| </WRAP> | </WRAP> | ||
| - | * Loosen and remove the nozzle tip with a size 8 wrench while countering with another size 8 wrench at the hex section of the melter. | + | * Loosen and remove the nozzle tip with a size 8 wrench while countering with a size 4 wrench at the width flat of the barrel. |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:sg_loosennoozletip_marked.png?400|Unscrewing and fastening the nozzle tip requires attention not to overwinde and sheer off the thread.}}] | + | [{{:ht500:coming_soon.png?400|Unscrewing and fastening the nozzle tip requires attention not to overwinde and sheer off the thread.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 567: | Line 567: | ||
| NOTICE | NOTICE | ||
| | | ||
| - | Overtightening the nozzle tip may shear off the thread. Distorting the barrel may damage the glued connection of the barrel and the melter.\\ **Do not** fasten the nozzle tip without countering. | + | Overtightening the nozzle tip may shear off the thread. \\ **Do not** fasten the nozzle tip without countering. |
| </WRAP> | </WRAP> | ||
| * Carefully fasten the nozzle tip with a size 8 wrench while countering with another size 8 wrench at the melter. | * Carefully fasten the nozzle tip with a size 8 wrench while countering with another size 8 wrench at the melter. | ||
| Line 590: | Line 590: | ||
| === Additional information === | === Additional information === | ||
| {{anchor:sgc03}} | {{anchor:sgc03}} | ||
| - | * [[reprap-industrial-v1:service-guide#cleaning-recommendation|Cleaning recommendation]] | + | * [[ht500:service-guide#cleaning-recommendation|Cleaning recommendation]] |
| - | * [[reprap-industrial-v1:knowledge-base#materials|Knowledgebase]] | + | * [[ht500:knowledge-base#materials|Knowledgebase]] |
| * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]] | * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]] | ||
| - | * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p1c9|P1]] | + | * Troubleshooting: [[ht500:troubleshooting#p1c9|P1]] |
| === Deinstalling the barrel === | === Deinstalling the barrel === | ||
| Line 599: | Line 599: | ||
| <WRAP half column> | <WRAP half column> | ||
| * [[#removing-the-nozzle-tip|Remove the nozzle tip]] as described above. | * [[#removing-the-nozzle-tip|Remove the nozzle tip]] as described above. | ||
| - | * With both set screws loosened, carefully push the barrel to the limit up the nozzle seat. | + | * With the set screw loosened, carefully push the barrel to the limit up the nozzle seat. |
| - | * Fixate the barrel by fastening one of the set screws. | + | * Fixate the barrel by fastening the set screw. |
| </WRAP> | </WRAP> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:mtc_pushbarrelup.png?400|Push the barrel up to the limit and refasten one set screw}}] | + | [{{:ht500:coming_soon.png?400|Push the barrel up to the limit and refasten the set screw}}] |
| - | </WRAP> | + | |
| - | </WRAP> | + | |
| - | + | ||
| - | <WRAP group> | + | |
| - | <WRAP half column> | + | |
| - | * Loosen the set screw of the heating block with a #1.5 Allen wrench. | + | |
| - | </WRAP> | + | |
| - | <WRAP half column> | + | |
| - | [{{:reprap-industrial-v1:mtc_loosensetscrewheater.png?400|Loosening heating block set screw.}}] | + | |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 623: | Line 614: | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:mtc_pullheateroff.png?400|Pulling the heating block off the barrel.}}] | + | [{{:ht500:coming_soon.png?400|Pulling the heating block off the barrel.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| - | <WRAP note> | ||
| - | <WRAP group> | ||
| - | <WRAP half column> | ||
| - | NOTICE | ||
| - | |||
| - | **Do not** try to pull the heater off without pushing the barrel up.\\ The heating resistor's cable may be damaged otherwise. | ||
| - | </WRAP> | ||
| - | |||
| - | <WRAP half column> | ||
| - | {{ :reprap-industrial-v1:mtc_heatercablewarning.png?200 |}} | ||
| - | </WRAP> | ||
| - | </WRAP> | ||
| - | </WRAP> | ||
| <WRAP group> | <WRAP group> | ||
| Line 647: | Line 625: | ||
| <WRAP half column> | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:mtc_pullbarrelout.png?400|Pull the barrel out of its seat.}}] | + | [{{:ht500:coming_soon.png?400|Pull the barrel out of its seat.}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 657: | Line 635: | ||
| <WRAP half column> | <WRAP half column> | ||
| Install the **left** extruder nozzle first: | Install the **left** extruder nozzle first: | ||
| - | * Carefully push the barrel to the limit up the nozzle seat and fixate it by fastening one set screw. | + | * Carefully push the barrel to the limit up the hot-end mount and fixate it by fastening the set screw. |
| - | * Slip the heating block onto the melter up to the hex section and fasten the set screw tightly. | + | * Slip the heating block onto the barrel. |
| - | </WRAP> | + | |
| - | <WRAP half column> | + | |
| - | {{anchor:sgc333}} | + | |
| - | <WRAP info> | + | |
| - | INFO | + | |
| - | + | ||
| - | //A sheer metal surface of the heating block's bore and soundly fastening the set screw are vitally important for the heat transfer from heating block to melter.\\ Prior to installation check the inner surface of the bore. If required, refasten the set screw after shortly heating the hot-end to extrusion temperature to soften plastic seeped into the thread.// | + | |
| - | </WRAP> | + | |
| - | </WRAP> | + | |
| - | </WRAP> | + | |
| - | + | ||
| - | <WRAP group> | + | |
| - | <WRAP half column> | + | |
| * Loosen the set screw and lower the barrel until its upper end is level with the hot-end mount's upper rim. | * Loosen the set screw and lower the barrel until its upper end is level with the hot-end mount's upper rim. | ||
| - | * Fasten the two set screws with a #1.5 Allen wrench. | + | * Fasten the set screw. |
| * Install the **right** extruder nozzle in the given order but a little above the left hot-end. | * Install the **right** extruder nozzle in the given order but a little above the left hot-end. | ||
| * Run the [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc13t11|Print Bed Leveling]] wizard. | * Run the [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc13t11|Print Bed Leveling]] wizard. | ||
| Line 685: | Line 650: | ||
| //The barrel's upper rim and the recess are suitable indicators for the correct height (compare pictures below).// | //The barrel's upper rim and the recess are suitable indicators for the correct height (compare pictures below).// | ||
| </WRAP> | </WRAP> | ||
| - | [{{:reprap-industrial-v1:mtc_aligningbarrel.png?300|Aligning the extruder barrel and the hot end mount's upper rim.}}] | + | [{{:ht500:coming_soon.png?400|Aligning the extruder barrel and the hot end mount's upper rim.}}] |
| - | [{{:reprap-industrial-v1:mtc_aligningbarrelhigh.png?300|Barrel pushed up too far into its seat (exaggerated).}}] | + | [{{:ht500:coming_soon.png?400|Barrel pushed up too far into its seat (exaggerated).}}] |
| - | [{{:reprap-industrial-v1:mtc_aligningbarrellow.png?300|Barrel too low in its seat (exaggerated).}}] | + | [{{:ht500:coming_soon.png?400|Barrel too low in its seat (exaggerated).}}] |
| </WRAP> | </WRAP> | ||
| </WRAP> | </WRAP> | ||
| Line 933: | Line 898: | ||
| - | ==== Increasing the minimum detail resolution of the Slic3r ==== | ||
| - | <WRAP group> | ||
| - | <WRAP half column> | ||
| - | - Open your Slic3r in "Expert" mode. | ||
| - | - Open the "Print Settings" tab. | ||
| - | - Choose "Advanced". | ||
| - | - Type the required resolution into the input field "Resolution" in the "Other" frame. We recommended setting the resolution to a value of ''0.05''. | ||
| - | <WRAP clear></WRAP> | ||
| - | </WRAP> | ||
| - | <WRAP half column> | ||
| - | [{{:reprap-industrial-v1:slic3r_minimumres.png?400|}}] | ||
| - | <WRAP info> | ||
| - | INFO | ||
| - | |||
| - | //Increasing the value can help solving the problem of blob formation. As a standard the value is set to "0" since it may cause problems with support structures.// | ||
| - | </WRAP> | ||
| - | </WRAP> | ||
| - | </WRAP> | ||
ht500/service-guide.1463739190.txt.gz · Last modified: 2016/05/20 10:13 by Markus Bürgener
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