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reprap-industrial-v1:service-guide [2015/10/30 11:07] Markus Bürgener [Cleaning recommendation] |
reprap-industrial-v1:service-guide [2016/03/23 09:40] Markus Bürgener [Maintenance Intervals] added |
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===== Hardware components and manual tasks ===== | ===== Hardware components and manual tasks ===== | ||
+ | ==== Maintenance Intervals ==== | ||
+ | === Daily (end of shift) === | ||
+ | |<100% 25% 50% 25%>| | ||
+ | ^ Where ^ What ^ Tools / To Do ^ | ||
+ | | Build chamber | - remove filament residues | brush, hand broom, vacuum cleaner | | ||
+ | |||
+ | |||
+ | === Monthly (150 operating hours) === | ||
+ | |<100% 25% 50% 25%>| | ||
+ | ^ Where ^ What ^ Tools / To Do ^ | ||
+ | | Timing belt | - check the tension; re-tension if required | [[#timing-belt-tension|Description]] | | ||
+ | | Shafts | - check for dryness; lubricate if required | [[#shaft-lubrication|Description]] | | ||
+ | | Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning; refasten if required | [[#cooling-water-pump|Description]] | | ||
+ | | Dust wiping sponge | - check for cleanliness; clean or replace if required | rinse with fresh water and dry thoroughly | | ||
+ | |||
+ | === Semiannually (1.250 operating hours) === | ||
+ | |<100% 25% 50% 25%>| | ||
+ | ^ Where ^ What ^ Tools / To Do ^ | ||
+ | | Air filter | - exchange filling | [[#air-filter|Description]] | | ||
+ | |||
+ | === Yearly (2.500 operating hours) === | ||
+ | |<100% 25% 50% 25%>| | ||
+ | ^ Where ^ What ^ Tools / To Do ^ | ||
+ | | Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#repositioning-and-refastening-the-z-axis-clamp-collar|Description]] | | ||
+ | <WRAP clear/> | ||
==== Cleaning recommendation ==== | ==== Cleaning recommendation ==== | ||
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* pipe cleaner | * pipe cleaner | ||
=== Additional information === | === Additional information === | ||
- | * Disassembly / re-installation of nozzle and barrel -> [[#Dissembling / re-installing the hot end nozzle tips and/or barrels|Service guide]] | + | [[{|width: 25em}#dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\ |
- | * Suitable solvents -> [[reprap-industrial-v1:knowledge-base#materials|Knowledge base]] | + | [[{|width: 25em}reprap-industrial-v1:knowledge-base#materials|Suitable solvents]]\\ |
- | * Removing / reinserting filament -> Software manual [[Software version v1.0.5 - Operation and commissioning#Changing the filament|v1.0.5]] or Software manual [[Software version v1.1.0 - Operation and commissioning#Changing the filament|v1.1.0]]; | + | [[{|width: 25em}Software version v1.1.0 - Operation and commissioning#Changing the filament|Changing the filament]] | |
<WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
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=== Additional information === | === Additional information === | ||
- | * Software manual [[Software version v1.0.5 - Operation and commissioning#Manual Control|v1.0.5]] | + | [[{|width: 10em}software-version-v1.1.0-operation-and-commissioning#expert-control-screen|Software manual]] |
- | * Software manual [[Software version v1.1.0 - Operation and commissioning#Print|v1.1.0]] | + | |
=== Removing === | === Removing === | ||
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=== Additional information === | === Additional information === | ||
{{anchor:sg02}} | {{anchor:sg02}} | ||
- | * [[#Cleaning recommendation|]] | + | [[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ |
- | * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]], [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|expert control]] | + | [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]] [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]] |
<WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
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* Allen wrench #1.5 | * Allen wrench #1.5 | ||
- | === Accompanying information === | + | === Additional information === |
- | * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p9|P9]], [[reprap-industrial-v1:troubleshooting#em1|EM1]] | + | [[{|width: 10em}reprap-industrial-v1:troubleshooting#p9|Troubleshooting P9]]\\ |
+ | [[{|width: 10em}reprap-industrial-v1:troubleshooting#em1|Troubleshooting EM1]] | ||
=== Heating block exchange procedure === | === Heating block exchange procedure === |