reprap-industrial-v1:service-guide
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reprap-industrial-v1:service-guide [2015/10/30 11:14] Markus Bürgener [Remedying clogging] restructured |
reprap-industrial-v1:service-guide [2016/12/01 19:31] 46.229.168.69 ↷ Links adapted because of a move operation |
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| Read the respective guide carefully before you start to work on the RepRap Industrial 3D printer. | Read the respective guide carefully before you start to work on the RepRap Industrial 3D printer. | ||
| - | In some cases you may need to lookup additional information for a specific task. Since we are trying to provide **all** necessary information independent from the hard- and software version of your actual RepRap Industrial you may have too choose from different sources.\\ To find the valid hardware revision of your 3D printer, [[manual#Hardware revisions|check here]].\\ To find the valid software version of your 3D printer, [[manual#Touchscreen operation|check here]]. | + | In some cases you may need to lookup additional information for a specific task. Since we are trying to provide **all** necessary information independent from the hard- and software version of your actual RepRap Industrial you may have too choose from different sources.\\ To find the valid hardware revision of your 3D printer, [[:manual#Hardware revisions|check here]].\\ To find the valid software version of your 3D printer, [[:manual#Touchscreen operation|check here]]. |
| In case you are unsure about steps mentioned in this guide just [[http://kuehlingkuehling.de/imprint/|ask for help]] any time - we will as always do our best to answer all questions that may arise. | In case you are unsure about steps mentioned in this guide just [[http://kuehlingkuehling.de/imprint/|ask for help]] any time - we will as always do our best to answer all questions that may arise. | ||
| Line 245: | Line 245: | ||
| ===== Hardware components and manual tasks ===== | ===== Hardware components and manual tasks ===== | ||
| + | ==== Maintenance intervals ==== | ||
| + | === Daily (end of shift) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Build chamber | - remove filament residues | brush, hand broom, vacuum cleaner | | ||
| + | |||
| + | |||
| + | === Monthly (150 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Timing belt | - check the tension; re-tension if required | [[#timing-belt-tension|Description]] | | ||
| + | | Shafts | - check for dryness; lubricate if required | [[#shaft-lubrication|Description]] | | ||
| + | | Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning; refasten if required | [[#cooling-water-pump|Description]] | | ||
| + | | Dust wiping sponge | - check for cleanliness; clean or replace if required | rinse with fresh water and dry thoroughly | | ||
| + | |||
| + | === Semiannually (1.250 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Air filter | - exchange filling | [[#air-filter|Description]] | | ||
| + | |||
| + | === Yearly (2.500 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#repositioning-and-refastening-the-z-axis-clamp-collar|Description]] | | ||
| + | <WRAP clear/> | ||
| ==== Cleaning recommendation ==== | ==== Cleaning recommendation ==== | ||
| Line 335: | Line 360: | ||
| * pipe cleaner | * pipe cleaner | ||
| === Additional information === | === Additional information === | ||
| - | |<50% 80% 20%>| | + | [[{:|width: 25em}:dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\ |
| - | | Disassembly / re-installation of nozzle and barrel | [[{|width: 8em}#Dissembling / re-installing the hot end nozzle tips and/or barrels|Service guide]] | | + | [[{:|width: 25em}reprap-industrial-v1:knowledge-base-materials|Suitable solvents]]\\ |
| - | | Suitable solvents | [[{|width: 8em}reprap-industrial-v1:knowledge-base#materials|Knowledge base]] | | + | [[{:|width: 25em}:software-version-v1.1.0-operation-and-commissioning-changing-the-filament|Changing the filament]] | |
| - | | Removing / reinserting filament | Software manual\\ [[{|width: 8em}Software version v1.0.5 - Operation and commissioning#Changing the filament|v1.0.5]]\\ [[{|width: 8em}Software version v1.1.0 - Operation and commissioning#Changing the filament|v1.1.0]] | | + | |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 429: | Line 453: | ||
| === Additional information === | === Additional information === | ||
| - | * Software manual [[Software version v1.0.5 - Operation and commissioning#Manual Control|v1.0.5]] | + | [[{:|width: 10em}:software-version-v1.1.0-operation-and-commissioning-expert-control-screen|Software manual]] |
| - | * Software manual [[Software version v1.1.0 - Operation and commissioning#Print|v1.1.0]] | + | |
| === Removing === | === Removing === | ||
| Line 498: | Line 521: | ||
| === Additional information === | === Additional information === | ||
| {{anchor:sg02}} | {{anchor:sg02}} | ||
| - | * [[#Cleaning recommendation|]] | + | [[{:|width: 15em}:cleaning-recommendation|Cleaning recommendation]]\\ |
| - | * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]], [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|expert control]] | + | [[{:|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning-omc131|Software manual - filament change]] [[{:|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning-omc14t05|Software manual - expert control]] |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 687: | Line 710: | ||
| * Allen wrench #1.5 | * Allen wrench #1.5 | ||
| - | === Accompanying information === | + | === Additional information === |
| - | * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p9|P9]], [[reprap-industrial-v1:troubleshooting#em1|EM1]] | + | [[{:|width: 10em}reprap-industrial-v1:troubleshooting-p9|Troubleshooting P9]]\\ |
| + | [[{:|width: 10em}reprap-industrial-v1:troubleshooting-em1|Troubleshooting EM1]] | ||
| === Heating block exchange procedure === | === Heating block exchange procedure === | ||
| Line 1262: | Line 1286: | ||
| === Software re-installation === | === Software re-installation === | ||
| -- Download all necessary files packed in one archive: | -- Download all necessary files packed in one archive: | ||
| - | .. {{ rumba_usb-to-serial_reflash.tar.gz }} | + | .. {{ :rumba_usb-to-serial_reflash.tar.gz }} |
| -- Upload this archive to the BeagleBone Black linux computer inside the RepRap Industrial via sFTP protocol: | -- Upload this archive to the BeagleBone Black linux computer inside the RepRap Industrial via sFTP protocol: | ||
| .. **Protocol:** ''sFTP''\\ **Host:** ''rriXXXXXXXXXXXX'' (see [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#screenurl|Setup --> Backend-URL]] on the touchscreen) or the printers IP address (if known)\\ **User:** kiosk\\ **Password:** eight-digit combination from the serial number at the back of the device. Take the first two four-digit blocks - ''XX-AAAA-BBBB-CCCC-YYYY'' becomes an ''AAAABBBB'' password.\\ **Target directory:** ''/home/kiosk'' | .. **Protocol:** ''sFTP''\\ **Host:** ''rriXXXXXXXXXXXX'' (see [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#screenurl|Setup --> Backend-URL]] on the touchscreen) or the printers IP address (if known)\\ **User:** kiosk\\ **Password:** eight-digit combination from the serial number at the back of the device. Take the first two four-digit blocks - ''XX-AAAA-BBBB-CCCC-YYYY'' becomes an ''AAAABBBB'' password.\\ **Target directory:** ''/home/kiosk'' | ||
reprap-industrial-v1/service-guide.txt · Last modified: 2017/01/18 09:52 by Simon Kühling
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