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--- reprap-industrial-v1:service-guide [2015/07/24 07:48]
Markus Bürgener
+++ reprap-industrial-v1:service-guide [2017/01/18 09:52] (current)
Simon Kühling old revision restored (2016/03/23 10:54)
@@ Line 1: / Line 1: @@
 ====== Service guide for RepRap Industrial ======
 The instructions below are meant to enable you to perform troubleshooting, repair and cleaning tasks adequately and without damaging the machine.
@@ Line 245: / Line 245: @@
 ===== Hardware components and manual tasks =====
+==== Maintenance intervals ====
+=== Daily (end of shift) ===
+|<100% 25% 50% 25%>|
+^ Where ^ What ^ Tools / To Do ^
+| Build chamber  | - remove filament residues  | brush, hand broom, vacuum cleaner  |
+=== Monthly (150 operating hours) ===
+|<100% 25% 50% 25%>|
+^ Where ^ What ^ Tools / To Do ^
+| Timing belt  | - check the tension; re-tension if required   | [[#timing-belt-tension|Description]]  |
+| Shafts  | - check for dryness; lubricate if required | [[#shaft-lubrication|Description]]  |
+| Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning; refasten if required  | [[#cooling-water-pump|Description]]  |
+| Dust wiping sponge | - check for cleanliness; clean or replace if required  | rinse with fresh water and dry thoroughly |
+=== Semiannually (1.250 operating hours) ===
+|<100% 25% 50% 25%>|
+^ Where ^ What ^ Tools / To Do ^
+| Air filter | - exchange filling | [[#air-filter|Description]] |
+=== Yearly (2.500 operating hours) ===
+|<100% 25% 50% 25%>|
+^ Where ^ What ^ Tools / To Do ^
+| Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#repositioning-and-refastening-the-z-axis-clamp-collar|Description]]  |
+<WRAP clear/>
 ==== Cleaning recommendation ====
@@ Line 302: / Line 327: @@
 <WRAP group>
 <WRAP half column>
-Cleaning the hot end nozzle tip is required quite often compared to other components of the 3D printer. Dust ingression through the filament supply system, coking of material, and storage in a dusty place may lead to clogging of the tip's bore.\\ An imprecisely (too closely) leveled print bed, too low extrusion temperatures or too high an extrusion speed can lead the nozzle tip choking itself.\\
+Cleaning the hot end nozzle tip is required quite often compared to other components of the 3D printer. Dust ingression through the filament supply system, coking of material, and storage in a dusty place may lead to clogging of the tip's bore.\\ An imprecisely (too closely) leveled print bed, too low extrusion temperatures or too high an extrusion speed can lead to the nozzle tip choking itself.\\
 In any of these cases, a decreasing print quality and slipping of the drive gear will be the first visible effects. Removing and cleaning the nozzle tip is then necessary; the [[#Remedying clogging|description below]] should remedy the problem, as long as no hardware defect is present.\\ \\
 Cleaning the extruder hot end barrel is only required if it is clogged with coked material or foreign particles. It is recommended after dissembling the hot end at material change (installing a //different// material).
@@ Line 335: / Line 360: @@
   * pipe cleaner
 === Additional information ===
-  * Disassembly / re-installation of nozzle and barrel -> [[#Dissembling / re-installing the hot end nozzle tips and/or barrels|Service guide]]
+[[{|width: 25em}#dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\
-  * Suitable solvents -> [[reprap-industrial-v1:knowledge-base#materials|Knowledge base]]
+[[{|width: 25em}reprap-industrial-v1:knowledge-base#materials|Suitable solvents]]\\
-  * Removing / reinserting filament -> Software manual [[Software version v1.0.5 - Operation and commissioning#Changing the filament|v1.0.5]] or Software manual [[Software version v1.1.0 - Operation and commissioning#Changing the filament|v1.1.0]];
+[[{|width: 25em}Software version v1.1.0 - Operation and commissioning#Changing the filament|Changing the filament]]  |
 <WRAP clear></WRAP>
@@ Line 428: / Line 453: @@
 === Additional information ===
-  * Software manual [[Software version v1.0.5 - Operation and commissioning#Manual Control|v1.0.5]]
+[[{|width: 10em}software-version-v1.1.0-operation-and-commissioning#expert-control-screen|Software manual]]
-  * Software manual [[Software version v1.1.0 - Operation and commissioning#Print|v1.1.0]]
 === Removing ===
@@ Line 497: / Line 521: @@
 === Additional information ===
 {{anchor:sg02}}
-  * [[#Cleaning recommendation|]]
+[[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\
-  * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]], [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|expert control]]
+[[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]]  [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]]
 <WRAP clear></WRAP>
@@ Line 686: / Line 710: @@
   * Allen wrench #1.5
-=== Accompanying information ===
+=== Additional information ===
-  * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p9|P9]], [[reprap-industrial-v1:troubleshooting#em1|EM1]]
+[[{|width: 10em}reprap-industrial-v1:troubleshooting#p9|Troubleshooting P9]]\\
+[[{|width: 10em}reprap-industrial-v1:troubleshooting#em1|Troubleshooting EM1]]
 === Heating block exchange procedure ===
@@ Line 1104: / Line 1129: @@
 <WRAP group>
 <WRAP half column>
-  * First, the right LED in the build chamber must be moved a few centimeters up to make space for the wiper.
+First, the right LED in the build chamber must be moved a few centimeters up to make space for the wiper.
+  * Loosen the LED's M4x10 fixing screw and push up so that the lower edge of the fastening head is approximately level with the lower edge of the belt idler pulley mount.
+  * Retighten the fixing screw.
+  * Carefully pull up a little extra of the supply lines to make space for the mounting arm.
 </WRAP>
 <WRAP half column>
+[{{:reprap-industrial-v1:sg_wipermount_4.png?400|Original and new position of the right LED.}}]
+</WRAP>
+</WRAP>
+<WRAP note>
+NOTICE
+Do not try to hide the LED's supply lines in the groove of the frame. This may lead to damage since the hammerhead nut of the mounting arm must be fastened in the frame groove.
 </WRAP>
+<WRAP group>
+<WRAP half column>
+  * Position the mounting arm **behind** the LED's supply lines in a height of 80±2mm below the shaft.
+  * Fix the mounting arm to the frame by tightening the M6x14 hexagon socket screw.
 </WRAP>
-\\ \\
+<WRAP half column>
+[{{:reprap-industrial-v1:sg_wipermount_5.png?400|Make sure that the supply lines are running in front of the mounting arm and that it is mounted in the correct height.}}]\\
+<WRAP info>
+INFO
+//For some early deliveries of hardware revision 1.3.0 it may be necessary to remove the upmost zip tie socket. Therefore cut the zip tie with a pair of pliers and loosen the socket with a suitable tool (e.g. screwdriver).//
+</WRAP>
+</WRAP>
+</WRAP>
+<WRAP group>
+<WRAP half column>
+  * Insert the excess retainer into the bracket.
+  * [[reprap-industrial-v1:knowledge-base#wiper-check|Check the correct position of the wiper lip]].
+</WRAP>
+<WRAP half column>
+[{{:reprap-industrial-v1:sg_wipermount_6_.png?400|The wiper kit ready installed and waiting for the functional check.}}]
+</WRAP>
+</WRAP>
+<WRAP clear></WRAP>
+==== Upgrading to 400°C ====
+In case you ordered the 400°C upgrade kit and are looking for the assembly instructions: these are currently only available as PDF download in German language. The English version will soon be available here.
+{{:reprap-industrial-v1:ht400_anschliessen_de_201509.pdf|}}
 <WRAP clear></WRAP>

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