reprap-industrial-v1:service-guide
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reprap-industrial-v1:service-guide [2015/10/05 13:06] Markus Bürgener [Upgrading to 400°C] added |
reprap-industrial-v1:service-guide [2017/01/18 09:52] (current) Simon Kühling old revision restored (2016/03/23 10:54) |
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| ===== Hardware components and manual tasks ===== | ===== Hardware components and manual tasks ===== | ||
| + | ==== Maintenance intervals ==== | ||
| + | === Daily (end of shift) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Build chamber | - remove filament residues | brush, hand broom, vacuum cleaner | | ||
| + | |||
| + | |||
| + | === Monthly (150 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Timing belt | - check the tension; re-tension if required | [[#timing-belt-tension|Description]] | | ||
| + | | Shafts | - check for dryness; lubricate if required | [[#shaft-lubrication|Description]] | | ||
| + | | Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning; refasten if required | [[#cooling-water-pump|Description]] | | ||
| + | | Dust wiping sponge | - check for cleanliness; clean or replace if required | rinse with fresh water and dry thoroughly | | ||
| + | |||
| + | === Semiannually (1.250 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Air filter | - exchange filling | [[#air-filter|Description]] | | ||
| + | |||
| + | === Yearly (2.500 operating hours) === | ||
| + | |<100% 25% 50% 25%>| | ||
| + | ^ Where ^ What ^ Tools / To Do ^ | ||
| + | | Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#repositioning-and-refastening-the-z-axis-clamp-collar|Description]] | | ||
| + | <WRAP clear/> | ||
| ==== Cleaning recommendation ==== | ==== Cleaning recommendation ==== | ||
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| <WRAP group> | <WRAP group> | ||
| <WRAP half column> | <WRAP half column> | ||
| - | Cleaning the hot end nozzle tip is required quite often compared to other components of the 3D printer. Dust ingression through the filament supply system, coking of material, and storage in a dusty place may lead to clogging of the tip's bore.\\ An imprecisely (too closely) leveled print bed, too low extrusion temperatures or too high an extrusion speed can lead the nozzle tip choking itself.\\ | + | Cleaning the hot end nozzle tip is required quite often compared to other components of the 3D printer. Dust ingression through the filament supply system, coking of material, and storage in a dusty place may lead to clogging of the tip's bore.\\ An imprecisely (too closely) leveled print bed, too low extrusion temperatures or too high an extrusion speed can lead to the nozzle tip choking itself.\\ |
| In any of these cases, a decreasing print quality and slipping of the drive gear will be the first visible effects. Removing and cleaning the nozzle tip is then necessary; the [[#Remedying clogging|description below]] should remedy the problem, as long as no hardware defect is present.\\ \\ | In any of these cases, a decreasing print quality and slipping of the drive gear will be the first visible effects. Removing and cleaning the nozzle tip is then necessary; the [[#Remedying clogging|description below]] should remedy the problem, as long as no hardware defect is present.\\ \\ | ||
| Cleaning the extruder hot end barrel is only required if it is clogged with coked material or foreign particles. It is recommended after dissembling the hot end at material change (installing a //different// material). | Cleaning the extruder hot end barrel is only required if it is clogged with coked material or foreign particles. It is recommended after dissembling the hot end at material change (installing a //different// material). | ||
| Line 335: | Line 360: | ||
| * pipe cleaner | * pipe cleaner | ||
| === Additional information === | === Additional information === | ||
| - | * Disassembly / re-installation of nozzle and barrel -> [[#Dissembling / re-installing the hot end nozzle tips and/or barrels|Service guide]] | + | [[{|width: 25em}#dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\ |
| - | * Suitable solvents -> [[reprap-industrial-v1:knowledge-base#materials|Knowledge base]] | + | [[{|width: 25em}reprap-industrial-v1:knowledge-base#materials|Suitable solvents]]\\ |
| - | * Removing / reinserting filament -> Software manual [[Software version v1.0.5 - Operation and commissioning#Changing the filament|v1.0.5]] or Software manual [[Software version v1.1.0 - Operation and commissioning#Changing the filament|v1.1.0]]; | + | [[{|width: 25em}Software version v1.1.0 - Operation and commissioning#Changing the filament|Changing the filament]] | |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
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| === Additional information === | === Additional information === | ||
| - | * Software manual [[Software version v1.0.5 - Operation and commissioning#Manual Control|v1.0.5]] | + | [[{|width: 10em}software-version-v1.1.0-operation-and-commissioning#expert-control-screen|Software manual]] |
| - | * Software manual [[Software version v1.1.0 - Operation and commissioning#Print|v1.1.0]] | + | |
| === Removing === | === Removing === | ||
| Line 497: | Line 521: | ||
| === Additional information === | === Additional information === | ||
| {{anchor:sg02}} | {{anchor:sg02}} | ||
| - | * [[#Cleaning recommendation|]] | + | [[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ |
| - | * Software manual: [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|filament change]], [[reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|expert control]] | + | [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc131|Software manual - filament change]] [[{|width: 15em}reprap-industrial-v1:software-version-v1.1.0-operation-and-commissioning#omc14t05|Software manual - expert control]] |
| <WRAP clear></WRAP> | <WRAP clear></WRAP> | ||
| Line 686: | Line 710: | ||
| * Allen wrench #1.5 | * Allen wrench #1.5 | ||
| - | === Accompanying information === | + | === Additional information === |
| - | * Troubleshooting: [[reprap-industrial-v1:troubleshooting#p9|P9]], [[reprap-industrial-v1:troubleshooting#em1|EM1]] | + | [[{|width: 10em}reprap-industrial-v1:troubleshooting#p9|Troubleshooting P9]]\\ |
| + | [[{|width: 10em}reprap-industrial-v1:troubleshooting#em1|Troubleshooting EM1]] | ||
| === Heating block exchange procedure === | === Heating block exchange procedure === | ||
reprap-industrial-v1/service-guide.1444050368.txt.gz · Last modified: 2015/10/05 13:06 (external edit)
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