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reprap-industrial-v1:service-guide [2015/10/30 15:05]
Markus Bürgener [Opening the electronic chamber] button graphic tests
reprap-industrial-v1:service-guide [2017/01/18 09:52] (current)
Simon Kühling old revision restored (2016/03/23 10:54)
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 ===== Hardware components and manual tasks ===== ===== Hardware components and manual tasks =====
 +==== Maintenance intervals ====
 +=== Daily (end of shift) ===
 +|<100% 25% 50% 25%>|
 +^ Where ^ What ^ Tools / To Do ^
 +| Build chamber ​ | - remove filament residues ​ | brush, hand broom, vacuum cleaner ​ |
 +
 +
 +=== Monthly (150 operating hours) ===
 +|<100% 25% 50% 25%>|
 +^ Where ^ What ^ Tools / To Do ^
 +| Timing belt  | - check the tension; re-tension if required ​  | [[#​timing-belt-tension|Description]] ​ |
 +| Shafts ​ | - check for dryness; lubricate if required | [[#​shaft-lubrication|Description]] ​ |
 +| Cooling circuit | - check hoses for excessive bubbles; refill if required\\ - check hose connectors at the LEDs and the stepper drives for correct positioning;​ refasten if required ​ | [[#​cooling-water-pump|Description]] ​ |
 +| Dust wiping sponge | - check for cleanliness;​ clean or replace if required ​ | rinse with fresh water and dry thoroughly |
 +
 +=== Semiannually (1.250 operating hours) ===
 +|<100% 25% 50% 25%>|
 +^ Where ^ What ^ Tools / To Do ^
 +| Air filter | - exchange filling | [[#​air-filter|Description]] |
 +
 +=== Yearly (2.500 operating hours) ===
 +|<100% 25% 50% 25%>|
 +^ Where ^ What ^ Tools / To Do ^
 +| Z-axis spindle drive | - check for fast seat:\\ with the 3D Printer switched on, grab the print table near the elevator and try to lift it\\ -> play of the table on the spindle requires replacement of the spindle nut\\ -> if you can lift the entire assembly including the spindle, the adjusting rings must be refastened | [[#​repositioning-and-refastening-the-z-axis-clamp-collar|Description]] ​ |
 +<WRAP clear/>
  
 ==== Cleaning recommendation ==== ==== Cleaning recommendation ====
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   * pipe cleaner   * pipe cleaner
 === Additional information === === Additional information ===
-|<50% 80% 20%>| +[[{|width: ​25em}#​dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Disassembly / re-installation of nozzle and barrel]]\\ 
-| Disassembly / re-installation of nozzle and barrel ​ |  ​[[{dev:​seealso.png|width: ​10em}#​dissemblingre-installing-the-hot-end-nozzle-tips-andor-barrels|Service guide]]  | +[[{|width: ​25em}reprap-industrial-v1:​knowledge-base#​materials|Suitable solvents]]\\ 
-| Suitable solvents ​ |  ​[[{dev:​seealso.png|width: ​10em}reprap-industrial-v1:​knowledge-base#​materials|Knowledge base]]  | +[[{|width: ​25em}Software version v1.1.0 - Operation and commissioning#​Changing the filament|Changing the filament]] ​ |
-| Removing / reinserting filament ​  ​| ​ Software manual\\ [[{dev:​seealso.png|width: ​10em}Software version v1.0.5 - Operation and commissioning#​Changing the filament|v1.0.5]]\\ [[{dev:​seealso.png|width:​ 10em}Software version v1.1.0 - Operation and commissioning#​Changing the filament|v1.1.0]]  |+
 <WRAP clear></​WRAP>​ <WRAP clear></​WRAP>​
  
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 === Additional information === === Additional information ===
-|<50% 50% 50%>| +[[{|width: 10em}software-version-v1.1.0-operation-and-commissioning#​expert-control-screen|Software manual]]
-| \\ Software manual ​ |  ​[[{dev:​seealso.png|width:​ 10em}software-version-v1.0.5-operation-and-commissioning#​manual-control|v1.0.5]] ​ | +
-|:::  |  [[{dev:​seealso.png|width: 10em}software-version-v1.1.0-operation-and-commissioning#​expert-control-screen|v1.1.0]]  |+
  
 === Removing === === Removing ===
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 === Additional information === === Additional information ===
 {{anchor:​sg02}} {{anchor:​sg02}}
-  * [[#Cleaning recommendation|]] +[[{|width: 15em}#Cleaning recommendation|Cleaning recommendation]]\\ 
-  * Software manual: ​[[reprap-industrial-v1:​software-version-v1.1.0-operation-and-commissioning#​omc131|filament change]][[reprap-industrial-v1:​software-version-v1.1.0-operation-and-commissioning#​omc14t05|expert control]]+[[{|width: 15em}reprap-industrial-v1:​software-version-v1.1.0-operation-and-commissioning#​omc131|Software manual - filament change]] ​ [[{|width: 15em}reprap-industrial-v1:​software-version-v1.1.0-operation-and-commissioning#​omc14t05|Software manual - expert control]]
  
 <WRAP clear></​WRAP>​ <WRAP clear></​WRAP>​
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   * Allen wrench #1.5   * Allen wrench #1.5
  
-=== Accompanying ​information === +=== Additional ​information === 
-  * Troubleshooting: ​[[reprap-industrial-v1:​troubleshooting#​p9|P9]][[reprap-industrial-v1:​troubleshooting#​em1|EM1]]+[[{|width: 10em}reprap-industrial-v1:​troubleshooting#​p9|Troubleshooting ​P9]]\\ 
 +[[{|width: 10em}reprap-industrial-v1:​troubleshooting#​em1|Troubleshooting ​EM1]]
  
 === Heating block exchange procedure === === Heating block exchange procedure ===
reprap-industrial-v1/service-guide.1446217516.txt.gz · Last modified: 2015/10/30 15:05 by Markus Bürgener